Modeling and compensation of cutting-forces generated during the EDM process for ultra high-precision robots

نویسندگان

  • Emanuele Lubrano
  • Adrian Prodan
  • Reymond Clavel
چکیده

This work deals with the calibration of industrial robots operating at sub-micrometric precision. We demonstrate that the cutting-forces generated by the robot manufacturing process cause a significant deformation of the robot geometry, lowering its absolute accuracy. Then, we propose a way of studying and modeling such deformations, in order to compensate them during the robot usage. We have taken the micro electro-discharge machining process on the robot Agietron micro-nano as a case study and we have used an ultra high-precision measuring system to evaluate the deformations due to cutting-forces. Finally, we have built a mathematical model of the robot physical behavior and we have implemented it in the robot controller, in order to compensate the deformations in real-time.

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

منابع مشابه

Compensation of thermal effects and cutting-forces acting on ultra high-precision robots

While dealing with sub-micrometric precision robots, all the events that can deform the robot structure or change its physics proprieties cause a loss of accuracy. In this paper we will focus on two significant issues: the first is the thermal changes acting on the robot and its environment, the second is the deformations caused by the cutting-forces generated during the robot usage. We describ...

متن کامل

Evaluation of Disc Cutter Performance in Rock Cutting Process Using 3D Finite Element Method

Today, numerical simulation can be used as a suitable tool to measure large quantities that are very expensive and, in some cases, impossible to measure. One of the important issues in predicting rock mass boreability in excavation with full face tunnel boring machines is estimating the discchr('39')s forces for rock cutting. For this purpose, the linear cutting test is  employed. However, limi...

متن کامل

Non-Singular Terminal Sliding Mode Control of a Nonholonomic Wheeled Mobile Robots Using Fuzzy Based Tyre Force Estimator

This paper, proposes a methodology to implement a suitable nonsingular terminal sliding mode controller associated with the output feedback control to achieve a successful trajectory tracking of a non-holonomic wheeled mobile robot in presence of longitudinal and lateral slip accompanied. This implementation offers a relatively faster and high precision tracking performance. We investigate this...

متن کامل

Using design of experiments approach and simulated annealing algorithm for modeling and Optimization of EDM process parameters

The main objectives of this research are, therefore, to assess the effects of process parameters and to determine their optimal levels machining of Inconel 718 super alloy. gap voltage, current, time of machining and duty factor are tuning parameters considered to be study as process input parameters. Furthermore, two important process output characteristic, have been evaluated in this research...

متن کامل

Modeling the Influence of Unbalances for Ultra-Precision Cutting Pro- cesses

In order to produce components in optical quality in ultra-precision cutting processes it is very important to have a highly balanced system. Achieving the best possible balancing state is a time consuming process. Therefore, the prediction of the influence of the balancing state on the surface quality of the component is desirable. On the other hand, such a model should enable us to predict a ...

متن کامل

ذخیره در منابع من


  با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

عنوان ژورنال:

دوره   شماره 

صفحات  -

تاریخ انتشار 2010